Resource Guide for Avoiding Common Overhead Crane Problems

Nov 18, 2024 — Uncategorized

Overhead cranes are one of the most important machines used in operations across multiple industries. Overhead cranes help with safe and efficient material handling and they substantially speed up all operations. They have a major impact on the whole business. Predicted to grow at an impressive CAGR of 6.8%, the current crane market in India is valued at a staggering $1.39 billion. No wonder crane manufacturers in Pune, India are seeing a huge demand for overhead cranes.

If you have a business that uses overhead cranes, the following is a short guide that will help you avoid common problems that crop up with overhead cranes:

Understanding the Basics in Crane Terminology
This is the starting point. Understanding the technical terms, jargon, and terminology used for cranes is important as the machine is a mixture of technology, physics, mechanics, and electrics. Language is the first way to understand operations and problems. You can get a few online crane terminology guides. You can use these guides to train your workers to know and accurately use the basic terminologies.

Consult the User Manual. Always.
Just as the constitution is to a country, so should the user manual be to you when it comes to your overhead crane. There’s a problem with the cane? Consult the manual. Do you need to service the crane? Consult the manual. Do you want to train workers to use the crane? Consult the manual! It has everything you need to know about your crane. If for some reason, you do not have access to the user manual, there are universal guidelines set by national and internal crane manufacturers associations that can also be consulted.

Inspections of the Overhead Cranes – Standards
Regular inspections of the cranes are a great way to ensure no problems arise in the future, and if problems are spotted, they can be fixed before they become a major issue. Annual inspections are a must. A thorough inspection must be done each year to gauge the condition of the crane against a few set standards that will help you judge the working condition properly. Half-year and quarterly inspections would yield even better results.

State and City Licensing Requirements in India for Cranes
Crane operators require certifications from national and state governing bodies to operate industrial cranes. There could be a few governing bodies on the local level as well, so licensing from them will also be needed.

Industries require licensing for which online applications can be made. The application will have a list of company-related details that have to be filled in and the proof to be submitted online. After verification, your license will be issued by the relevant authorities. Any of the crane commissioning companies in India you choose to work with can also guide you on this matter.

Crane Service Requirements – Frequency, Maintenance, Spares
Regular servicing of the crane will keep most problems at bay. Servicing ensures that the cranes run smoothly and have no issues that can cause accidents, injure or kill workers, and damage the materials. Crane serving also increases the life of the overhead crane.

Frequency: You should have a set frequency for crane servicing based on time and usage. Usage should be more important. For example, the overhead crane was used heavily for some projects, more than the usual operation, so it will require servicing even before the set time for next servicing.

Maintenance: Crane maintenance is important. You cannot just leave everything on servicing and completely ignore the maintenance advice given by your crane manufacturer and the user manual. You have to maintain it according to the given instructions. Investing in a crane AMC is a good option if your workers are unable to maintain the crane.

Spares: Once you start using overhead cranes, you will know which parts suffer the most wear and tear and need to be repaired or replaced frequently. Keep a few spare parts with you. If the parts need to be used, the downtime on operations is minimal.

Apart from doing a few things yourself, you should get into a maintenance contract and avoid all the hassles. Sparkline has always been the best crane annual maintenance contractor in India, you can use our services to ensure your overhead crane never has problems. Contact us to know how we can help you get the best out of your overhead crane.